Key application and optimization techniques of Roots blower in meltblown fabric production
Dear friend, if you are worried about the efficiency and quality of meltblown fabric production, the correct use of Roots blower may be your solution! As the "heart" of the meltblown fabric production line, the performance of the Roots blower directly affects the uniformity and filtration efficiency of the product. Let's delve into the key points of using this critical equipment together
Why is the Roots blower so important for meltblown fabrics?
The pain points in meltblown fabric production are the uniformity and fineness control of fiber distribution. The Roots blower directly affects:
Uniformity of stretching molten polymer into fibers
Fine control of fiber diameter (0.5-10 microns)
Overall stability of production line 3
Common problems in the use of Roots blower
Many manufacturers have encountered these difficulties:
Unstable wind pressure leads to the appearance of "cloud spots" on the fabric surface
Excessive energy consumption increases production costs
3. High noise levels affect the working environment
4. Excessive temperature leads to frequent shutdown and maintenance
5 practical tips for optimizing the use of Roots blowers
1 * * Correct selection**
-Select the appropriate air volume based on the scale of the production line (usually 30-150m3/min)
-Suggested work pressure: 0.03-0.05MPa
-Prioritize the choice of three blade Roots blower for lower noise
2 * * Daily maintenance points**
Check the tightness of the belt every week
Replace the air filter every month
Replace lubricating oil every quarter
Pay attention to monitoring abnormal noise
3 * * Energy saving tips**
-Installing a frequency converter to adjust the speed (can save 20-30% energy)
-Keep the air inlet unobstructed (reduce energy consumption by 5-8)
-Reasonably set work pressure (avoid "big horse pulling small car")
4 * * Temperature control techniques**
During high temperatures in summer:
-Increase ventilation in the fan room
-Regularly clean the heat sink
-Consider installing a water cooling system
5 * * Collaborative optimization with other devices**
-Match with the speed of the screw extruder
-Coordinate with the tension of the winding device
-Regularly calibrate pressure sensors
Remember, a well maintained Roots blower can operate stably for 5-8 years, safeguarding your meltblown fabric production! If you encounter technical difficulties, you may want to contact the equipment manufacturer for professional support
